Here Shares a New Production Process for Lead Acid Battery

News 2023年1月7日 127

The manufacturing process of lead-acid batteries is very complicated, with many production steps, and each production step contains many small processes.

Only when each process is well controlled, can battery products with stable quality and good performance be produced.

Caloong will talk about the raw materials and components of lead-acid batteries.

lead acid battery production process
Caloong produce lead acid battery.

1. Lead and lead alloys

The lead used in the production of lead-acid batteries can be pyro-refined lead or electrolytically refined lead, with a lead content of 99.994% and no harmful impurities such as copper and iron. Pure lead is mainly used in the manufacture of lead powder and casting welding and is also used in the preparation of lead alloys.

Lead alloy is mainly used to make positive and negative grids and various lead parts. The lead content of the lead alloy is above 95%. The others are mainly one or several kinds of calcium, tin, and aluminum, which are prepared according to specific needs.

2. Grid

Grid is one of the core components of lead-acid battery production, which is used to support the active material and transfer current. Divided into the positive and negative grid;

The partition has 3 main functions:

Isolate positive and negative plates to prevent short circuits

Adsorption electrolyte

Elastic, so that the battery to keep a tight assembly state

Note that the legendary “starved” lead-acid battery is the grid.

The essence of the end of the lead-acid life cycle is grid corrosion, and grid corrosion is irreversible.

3. safety valve and sealing ring

The safety valve is an acid-resistant elastic cap rubber product, used to seal the battery pole outlet, first to prevent the subsequent sealant process glue drops into the battery, and more important to prevent the battery in the use of terminal acid.

Lead-acid battery product
Lead-acid battery product

4. Terminal

The terminal is connected to the battery anode and cathode pole of the special copper parts, commonly known as copper terminal, it not only plays the role of current export, and the convenient battery wire connection, the terminal is copper-plated silver, the terminal must have a strong acid corrosion resistance and conductive ability.

5. Electrolyte

The electrolyte for the battery is made up of sulfuric acid and deionized or distilled water.

1) Participate in electrode reaction;

2) Transfer positive and negative ions in solution;

3) The thermal diffuser of the battery.

6. Pad and cluster

The plate is the site of the electrochemical flow reaction, and the cluster is the battery pack with a certain number of the positive plates and negative plates and AGM separator,

Therefore, the plates of the polar group are raw plates. According to different stages of the production process, the plates are divided into raw plates and cooked plates. They are composed of active substances and plate grids, and the active substances of positive and negative plates are roughly the same.


7. Battery case

The battery shell is mainly composed of a battery tank, a battery cover, and a cover sheet. The battery tank is used to contain the battery pole group and electrolyte, and the battery tank can be designed according to the needs of the compartment.

Caloong adopts advanced production technology and a strict quality control system to ensure stable battery quality and reliable performance. Voltage, capacity, and seal are 100% checked online.